Internalization of production processes, flexibility, and quality through robotic automation.

Aristarco & Tecnorobot: Internalization of Production Processes, Flexibility, and Quality Through Robotic Automation

Aristarco S.p.A., a long-established company and a benchmark in the production of professional dishwashing and ice-making equipment for the Ho.Re.Ca. sector, has embarked on a strategic journey to internalize operations that were previously outsourced, such as welding and bending.

With a commercial network active in over 90 countries and more than 100 employees, the company identified robotics as a key element to increase productivity, improve quality, and strengthen competitiveness — despite lacking prior experience in some of the processes involved.

The Challenge: Efficiently Internalizing and Standardizing

Aristarco faced a clear challenge: to integrate new manufacturing competencies in-house while ensuring flexibility, consistent quality, and direct control over semi-finished products. The goal was to build a more autonomous and high-performing production process, focusing on result repeatability and reducing costs related to subcontracting. At a trade fair, Aristarco met Tecnorobot — a competent, solution-oriented, and supportive partner capable of offering tailored robotic solutions and hands-on assistance throughout every phase of the project.

Tecnorobot’s Flexible, Compact, and Reliable Solution

Tecnorobot developed highly customized robotic welding systems for Aristarco, designed to fit both the available production space and the company’s new industrial objectives. The layout was compact and efficient, and the choice of components — including robots and lathes — was based on actual operational needs. The flexibility of the systems and the quality of the materials used ensured operational continuity, reliability, and ease of management, making automation a strategic asset for the entire production process.

Implementation of the Tecnorobot Solution

During the implementation phase, the Aristarco team worked in close collaboration with Tecnorobot’s specialized technicians. The primary focus was achieving a high and stable level of quality, with particular attention to result repeatability. The ongoing exchange between the two companies enabled them to effectively manage every critical phase, especially during the fine-tuning of welding parameters, ensuring high performance from the very beginning. Staff training was carried out in multiple stages, including internal courses and specific training in robotic programming, aimed at helping both experienced operators and new personnel to make optimal use of the systems.

The Results Achieved

The introduction of robotic systems led to a significant increase in production flexibility and a notable reduction in costs, thanks to the elimination of outsourced processes and related transport. Furthermore, process automation contributed to raising the quality standards of the finished product by reducing waste and enabling more precise and effective internal quality control. Key benefits included:

• Internalization of key processes (welding and bending)
• Improved quality and repeatability
• Reduced production costs and delivery times
• Decreased waste and greater product control

A Look to the Future

The partnership between Aristarco and Tecnorobot continues with strength and strategic vision. At the heart of their collaboration lies a path of continuous innovation which, in light of the results achieved, paves the way for further technological advancements in production. This is a clear and ambitious strategy that confirms how robotic innovation has become a fundamental pillar for achieving industrial excellence.

Conclusion

The Aristarco case shows that with a strategic vision, tailored technology, and a reliable partner like Tecnorobot, a production challenge can be transformed into a tangible competitive advantage. It is a partnership that evolves over time, driven by expertise, trust, and continuous innovation.